Precision Mold Making for Short-Run and Mass Production

Comprehensive Mold Making Solutions for Every Project

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Need mold making supplies for mass production parts?

XLC is known as the best mold maker in China.

Equipped with in-house mold making capabilities and supported by our extensive network of partners, we offer a comprehensive range of mold solutions. Our services include plastic injection molds for both rigid plastics and rubber materials, metal injection molds for precision stainless steel components, and pressure die casting molds for aluminum, magnesium, and zinc. We provide cost-effective local production molds as well as high-quality molds for export, catering to all your project requirements.
Whether you need prototype molds for short-run production or mass production molds for large-scale runs of millions of shots, XLC can seamlessly manage your needs.

Our Key Strengths in Mold Making Services

XLC stands out as a seasoned provider of mold making services, offering numerous advantages that set us apart from the competition:
1.Rapid DFM Reports
While we conduct a preliminary design feasibility check during the quoting process, we also provide a fast and comprehensive Design for Manufacturability (DFM) report before production starts. This report identifies any potential errors or issues that could lead to manufacturing problems, ensuring a smooth production process.
2.Diverse Mold Options
We offer a wide range of mold types, eliminating the need to split your projects across multiple suppliers. Send all your requirements to us, and we’ll ensure your project runs seamlessly from start to finish.
3.Quick Turnaround Times
With our extensive facility and advanced machining capabilities, we can build molds quickly, regardless of the application or material. This means you can get your moldings completed faster and bring your products to market sooner.
4.Integrated Molding Solutions
XLC can deliver your molds directly, but we also offer full-service injection molding and other production services. We can handle everything from prototypes to final parts using the molds we create, providing a one-stop solution for all your needs.

Discover why our customers choose us.

Every three months, we place an order for around 20 plastic casings for our device with XLC. Initially, these casings were produced via urethane casting. However, Ronan proposed the idea of switching to an aluminum mold, which enables us to manufacture several hundred units. We opted to go with this new process. The T1 samples had some shrink marks, but these issues were swiftly resolved once we received the T2 samples. Although the initial investment for the aluminum mold was higher, we now enjoy a 70% cost reduction compared to urethane casting. Additionally, we can utilize UV-resistant ABS material to maintain color stability. Overall, I’m very pleased with the outcome.
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    Mold Making Processes

    Creating molds is a sophisticated process that demands expertise and precision. While each project has its unique requirements, a typical mold-making order generally follows these steps:

    1. DFM

    Once the customer confirms the mold order, we immediately begin an initial analysis of the part design to determine key elements such as the parting line and gate positions.

    2. Mold design and mold flow analysis

    The second step involves utilizing predictive modeling software to simulate how the molten material will flow within the mold. This allows us to identify and optimize any potential issues in the design.

    3. CNC machining and EDM

    We create the first set of molds using state-of-the-art machining tools, utilizing customer-specified materials like plastic, steel, aluminum, and more.

    4. T1 sample

    Using the newly created molds, we produce a T1 sample to provide a clear indication of how the final molded parts will appear and function, meeting the customer’s expectations.

    5. Improvement if necessary

    Based on the insights gained from the T1 sample, we conduct a thorough review of the mold design and implement any necessary modifications to enhance functionality and precision.

    6. Commence production and shipping

    We produce the molds according to the final specifications and then ship them to the customer.

    Types of Molds We are Offering

    Injection injection mold

    Plastic injection molds are precision tools crafted from aluminum or steel, designed to produce components from an extensive array of plastic materials. These materials include nylons, acrylics, elastomers, and even reinforced composites such as glass-filled polyamides. Customized plastic molds typically have a lifespan ranging from 100,000 to 1,000,000 shots, making them highly durable and reliable for large-scale production.

    Die Casting Mold

    While many prototyping companies focus solely on initial design and development, we go a step further by offering metal casting molds and a low-volume casting service in collaboration with our trusted partners. Our molds, constructed from high-grade hardened steel, are engineered to produce parts from a variety of non-ferrous metals, including aluminum, zinc, magnesium, and more. This capability ensures that our clients can seamlessly transition from prototyping to small-scale production, all with the same level of precision and quality.

    Investment Casting Mold

    We specialize in creating cost-effective investment casting molds by leveraging 3D printing technology to produce wax patterns, which are then encased in ceramic material. This innovative approach allows us to manufacture metal cast parts from a wide range of materials, including aluminum, zinc, magnesium, stainless steel, and more. By integrating 3D printing with traditional casting methods, we can significantly reduce production costs and lead times while maintaining high precision and quality.

    Metal Injection Mold

    Metal Injection Molding (MIM) is a cutting-edge manufacturing process that combines the flexibility of plastic injection molding with the strength and durability of metal components. Typically, MIM molds are crafted from tool steel to withstand the high pressures and temperatures required during the injection process However, we also offer the option of using aluminum molds, which can provide cost-effective solutions without compromising on precision or qualityThis versatility allows us to cater to a wide range of applications and material requirements, including stainless steel, titanium, and aluminum, making MIM an ideal choice for producing complex, high-precision parts.

    Sheet Metal Mold

    Our extensive experience in designing and manufacturing sheet metal molds for stamping and bending enables us to create high-quality sheet metal prototypes with exceptional precision and efficiency. By leveraging advanced techniques such as CNC machining, laser cutting, and press brake bending, we ensure that each prototype meets the highest standards of accuracy and durability Whether you need complex geometries or custom designs, our capabilities cover a wide range of materials, including stainless steel, aluminum, and other metals, tailored to your specific requirements.

     

    Extrusion Mold

    Our metal die molds are designed for both aluminum and plastic extrusions. For aluminum, we specialize in molds for popular alloys like 6061 and 6063, known for their strength and versatility. For plastics, we create molds for materials such as polystyrene, nylon, polypropylene, and polyethylene, catering to a wide range of applications.

    Mold Making FAQ's

    What is mold making and when do you need it?
    Mold making is the process of creating a negative shape or form that can be used to produce multiple identical objects. It involves taking an original model or design and using materials like silicone, plaster, or resin to form a cavity that captures all the details of the original. This mold can then be filled with various materials such as plastic, metal, or wax to create replicas.
    You need mold making in a variety of situations. For example, in manufacturing, it's essential for mass-producing parts with high precision and consistency. In the art world, it allows artists to create multiple copies of sculptures or other pieces without having to recreate the entire work from scratch each time. It's also useful in the food industry for making decorative chocolates or candies, in the medical field for creating prosthetics, and in the hobbyist community for crafting custom figurines or home decor items.
    Should I choose a locally produced mold or an exported mold?
    When deciding between a locally produced mold and an imported one, there are several factors to consider.
    A locally produced mold offers the advantage of potentially shorter lead times and easier communication with the manufacturer. You may also benefit from more personalized service and the ability to visit the production site if needed. Additionally, local molds could be more cost-effective due to reduced shipping and import fees.
    On the other hand, an imported mold might offer unique materials or advanced techniques not available locally. It could also provide access to specialized expertise from renowned manufacturers in other regions. However, this may come with longer delivery times, language barriers, and higher costs due to shipping and customs.
    Ultimately, the choice depends on your specific needs, budget, and timeline. If speed and convenience are crucial, a local mold might be the way to go. But if you require specialized capabilities or high-end materials, an imported mold could be worth the investment.
    How long does a mold last?
    The lifespan of a mold depends on several factors, including the type of material it's made from, how it's used, and the level of care it receives.
    For example, a mold made from high-quality silicone can last for hundreds of uses if it's properly cleaned and stored. It's flexible and durable, making it ideal for detailed work. However, if it's exposed to harsh chemicals or extreme temperatures, its lifespan can be significantly shortened.
    On the other hand, a metal mold, like one made from aluminum or steel, is incredibly robust and can withstand thousands of uses. It's perfect for high-volume production, but it's also more expensive and heavier.
    In general, with proper maintenance—such as cleaning it thoroughly after each use, avoiding exposure to extreme conditions, and storing it in a dry place—a mold can last for a long time. But no matter the material, eventually, wear and tear will take their toll, and you'll need to replace it.
    Can molds be any shape?
    Molds are incredibly versatile and can be crafted into virtually any shape imaginable. Whether you need a simple geometric form or a highly intricate, custom design, the possibilities are almost limitless.
    For example, in manufacturing, molds are used to create everything from basic plastic parts to complex automotive components. In the culinary world, molds can be shaped into delicate flower petals for chocolates or whimsical animal shapes for ice cubes. Artists can create molds of abstract sculptures, while hobbyists might use them to make custom jewelry or figurines.
    The shape of a mold is only limited by the creativity of the designer and the capabilities of the materials and techniques used to produce it. So, whether you have a specific idea in mind or just want to experiment with different forms, molds can be tailored to fit your needs.
    When do I need full automatic mold?
    You might need a full automatic mold in the following situations:
    1. High Production Volume: When you need to manufacture large quantities of products consistently and efficiently, a full automatic mold can significantly reduce production time and increase throughput。
    2. Complex and Consistent Quality Requirements: For products that require high precision and consistent quality, such as in semiconductor manufacturing or precision plastic parts, full automatic molds can minimize human errors and ensure uniformity。
    3. Cost Efficiency in Long-Run Production: Although the initial investment might be higher, full automatic molds can lower unit costs over time by reducing labor and operational costs, especially in large-scale production。
    4. Reduced Production Cycle Time: Full automatic molds can streamline the production process, reducing cycle times and improving overall factory efficiency。
    5. Advanced Manufacturing Integration: If your production process involves complex workflows or requires integration with other automated systems, a full automatic mold can be part of a comprehensive solution to optimize manufacturing。
    In summary, a full automatic mold is ideal for scenarios where high efficiency, precision, and scalability are critical.
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