Comprehensive Mold Making Solutions for Short-Run and Mass Production

All-In-One Mold Making Solutions for Every Project

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XLC, China's Premier Mold Maker, Has You Covered

Comprehensive Mold Making Solutions for All Your Project Needs

Leveraging our in-house mold making facilities and extensive resources from trusted partners, XLC is uniquely positioned to deliver a wide range of high-quality molds to meet diverse manufacturing requirements. Our capabilities include:
  • Plastic Injection Molds: We specialize in creating molds for both rigid plastics and rubbers, ensuring precise and durable solutions for various applications.
  • Metal Injection Molds: Our expertise extends to producing molds for precision stainless steel parts, offering high accuracy and reliability.
  • Pressure Die Casting Molds: We provide molds for aluminum, magnesium, and zinc, supporting efficient and high-quality casting processes.
Our mold making services cater to both local and international markets, offering cost-effective solutions without compromising on quality. Whether you need low-cost molds for local production or high-quality molds for export, XLC has the expertise to deliver.
Moreover, we excel in handling molds for both short-run production and large-scale mass production. Whether you require prototype molds for initial testing or mass production molds capable of withstanding millions of shots, XLC can manage all your needs smoothly and efficiently.
With XLC, you can trust that your mold making requirements are in the hands of industry experts, ensuring timely delivery and exceptional results.

Our advantage of making mold services

                                                                                                                                                                                                     

XLC's Unique Advantages in Mold Making Services：

1. Rapid DFM Reports for Proactive Quality Assurance

While we assess your design feasibility during the quoting stage, we go a step further by offering fast and comprehensive DFM (Design for Manufacturability) reports before production starts. Our DFM reports meticulously identify potential errors or issues that could lead to manufacturing problems later on, allowing for early adjustments and ensuring a smoother production process.

2. Extensive Mold Options for Seamless Project Management

We provide a wide variety of mold types, eliminating the need to split your projects across multiple suppliers. By consolidating all your mold needs with us, you can streamline your workflow and ensure that your entire project runs smoothly from start to finish.

3. Quick Turnaround Times

Our large-scale facility and advanced machining capabilities enable us to build molds swiftly, regardless of the application or material. This means you can receive your moldings faster, accelerating your time to market and keeping your project on schedule.

4. Integrated Molding and Production Services

XLC not only delivers high-quality molds but also offers comprehensive molding and production services. We can handle injection molding directly, providing you with both prototypes and final parts using the molds we create. This integrated approach ensures consistency and reduces the hassle of coordinating with multiple vendors.
 

Discover Why Our Customers Choose XLC

Testimonial from a Satisfied Customer

“Every quarter, we place an order for around 20 sets of plastic enclosures for our devices with XLC. Initially, these enclosures were produced using urethane casting. However, our account manager, Ronan, suggested switching to an aluminum mold, which would allow us to produce several hundred units more efficiently. We decided to give it a try.
The initial T1 samples weren’t perfect—we encountered some shrink marks. But XLC quickly addressed the issue, and the T2 samples were excellent. Although there was an upfront investment in the mold, the switch has saved us 70% compared to urethane casting. Plus, we can now use UV-resistant ABS material to ensure color stability.
Overall, I’m extremely satisfied with the solution XLC provided. It’s been a great partnership!”
Charles Edward

Testimonials from Satisfied Customers

“Quarterly, we order around 15 sets of precision metal brackets for our industrial equipment from XLC. Initially, we sourced these parts from a local supplier using standard machining processes. However, our contact at XLC, David, proposed using precision die casting with zinc alloy. This process not only improved the strength and consistency of the parts but also reduced our lead times significantly. The first batch had minor alignment issues, but these were swiftly addressed in the subsequent batch. Now, we save nearly 50% on production costs, and the parts meet all our quality standards. We’re very happy with the solution and the excellent customer service from XLC.”

Michae David

Testimonial from a Satisfied Customer

We contacted XLC Manufacturing Co., Ltd. through a supplier introduction in 2018. At the beginning, we didn't know much about the new company's trust and processing capabilities, so we had a lot of prototype tests handed over to them for development. The results showed that they were very much in line with our company's interests. Quotation, delivery and after-sales are all very good. Our cooperation with this company will reach US$3 million in 2023, and we look forward to stronger cooperation in the future.

Marie Grace

Testimonial from a Satisfied Customer

At the requirements of customers and markets, our products will invest in the market 20 days before Christmas. , For market feedback and research. Unfortunately, we negotiate with as many as 20 companies, but the results are very uncomfortable. Because of the price, delivery and other issues, there are no transactions. Under the introduction of friends, we contact XLC. They complete the mold opening, debugging and delivery on 15 working days. Our products have good feedback, and I feel that your company’s professionalism is very much

Sarah Elizabeth

    Mold Making Processes

    Creating molds is a sophisticated process that demands expertise and precision. While each project has its unique requirements, a typical mold-making order generally follows these steps:

    1. DFM

    Once the customer confirms the mold order, we immediately begin an initial analysis of the part design to determine key elements such as the parting line and gate positions.

    2. Mold design and mold flow analysis

    The second step involves utilizing predictive modeling software to simulate how the molten material will flow within the mold. This allows us to identify and optimize any potential issues in the design.

    3. CNC machining and EDM

    We create the first set of molds using state-of-the-art machining tools, utilizing customer-specified materials like plastic, steel, aluminum, and more.

    4. T1 sample

    Using the newly created molds, we produce a T1 sample to provide a clear indication of how the final molded parts will appear and function, meeting the customer’s expectations.

    5. Improvement if necessary

    Based on the insights gained from the T1 sample, we conduct a thorough review of the mold design and implement any necessary modifications to enhance functionality and precision.

    6. Commence production and shipping

    We manufacture the molds in accordance with the final specifications before shipping them to the customer.

    Types of Molds We are Offering

    Plastic Injection Mold

    Plastic injection molds are aluminum or steel molds used to make parts from a wide range of plastics, including nylons, acrylics, elastomers and reinforced materials like glass-filled polyamide. Custom plastic molds can last between 100,000 and 1,000,000 shots.

    Metal Injection Mold

    Metal injection molding (MIM) is a form of injection molding where a metal and binder mix is used as feedstock. A metal injection mold is usually made from tool steel to withstand the metal injection, but we can also use aluminum.

    Die Casting Mold

    Unlike many prototyping specialists, we can provide metal casting molds (and a low-volume casting service through our partners). These molds — typically made from hardened steel — can be used to make parts from aluminum, zinc, magnesium and other non-ferrous metals.

    Investment Casting Mold

    We can make low-cost investment casting molds by 3D printing a wax pattern and surrounding it with ceramic. The ceramic molds can then be used to make metal cast parts from metals like aluminum, zinc, magnesium, stainless steel and more.

    Extrusion Mold

    Our metal die molds can be used for aluminum extrusions of alloys like 6061 and 6063. We also make molds for plastic extrusions of materials like polystyrene, nylon, polypropylene and polythene.

    Sheet Metal Mold

    Our experience making sheet metal molds for stamping and bending allows us to create sheet metal prototypes.

     

    Mold Making Processes

    XLC stands out as a leading mold making company in China, renowned for its comprehensive suite of mold solutions tailored to diverse production needs. We specialize in creating both prototype molds and production molds, catering to a wide array of manufacturing processes, including plastic injection molding, metal injection molding, high-pressure die casting, metal casting, profile extrusion, and sheet metal fabrication.

    Backed by a robust team of engineers and manufacturing experts, XLC has a proven track record of excellence. We have successfully designed and produced over 5,000 molds, delivering more than 1 million parts to our global customers. Our commitment to precision, quality, and innovation ensures that every mold and part meets the highest standards, supporting your project from concept to completion.

    Choose XLC for your mold making needs and experience the difference that expertise and reliability can make.

    Car bumper project

    We recently completed an injection molding project for a car front bumper for an automobile manufacturer. The bumper is made of PP+EPDM-T20 material, which has good elasticity and rigidity and is suitable for complex automotive exterior parts. The project required mold manufacturing to be completed in a short time to meet the customer's urgent production needs.

    Car headlight assembly

    At the customer's request, we completed the mold opening, polishing and surface treatment of the car headlight assembly within 15 working days, and finally completed the customer's order, which was well received by the customer.

     

    New energy cover

    Within 25 days, we cooperate with new energy vehicle manufacturers to develop accessories. Promote the launch and test of new brand cars.

     

    Mold Making FAQ's

    What is mold making and when do you need it?
    Mold making is the process of creating a negative shape or form that can be used to produce multiple identical objects. It involves taking an original model or design and using materials like silicone, plaster, or resin to form a cavity that captures all the details of the original. This mold can then be filled with various materials such as plastic, metal, or wax to create replicas.
    You need mold making in a variety of situations. For example, in manufacturing, it's essential for mass-producing parts with high precision and consistency. In the art world, it allows artists to create multiple copies of sculptures or other pieces without having to recreate the entire work from scratch each time. It's also useful in the food industry for making decorative chocolates or candies, in the medical field for creating prosthetics, and in the hobbyist community for crafting custom figurines or home decor items.
    Should I choose a locally produced mold or an exported mold?
    When deciding between a locally produced mold and an imported one, there are several factors to consider.
    A locally produced mold offers the advantage of potentially shorter lead times and easier communication with the manufacturer. You may also benefit from more personalized service and the ability to visit the production site if needed. Additionally, local molds could be more cost-effective due to reduced shipping and import fees.
    On the other hand, an imported mold might offer unique materials or advanced techniques not available locally. It could also provide access to specialized expertise from renowned manufacturers in other regions. However, this may come with longer delivery times, language barriers, and higher costs due to shipping and customs.
    Ultimately, the choice depends on your specific needs, budget, and timeline. If speed and convenience are crucial, a local mold might be the way to go. But if you require specialized capabilities or high-end materials, an imported mold could be worth the investment.
    How long does a mold last?
    The lifespan of a mold depends on several factors, including the type of material it's made from, how it's used, and the level of care it receives.
    For example, a mold made from high-quality silicone can last for hundreds of uses if it's properly cleaned and stored. It's flexible and durable, making it ideal for detailed work. However, if it's exposed to harsh chemicals or extreme temperatures, its lifespan can be significantly shortened.
    On the other hand, a metal mold, like one made from aluminum or steel, is incredibly robust and can withstand thousands of uses. It's perfect for high-volume production, but it's also more expensive and heavier.
    In general, with proper maintenance—such as cleaning it thoroughly after each use, avoiding exposure to extreme conditions, and storing it in a dry place—a mold can last for a long time. But no matter the material, eventually, wear and tear will take their toll, and you'll need to replace it.
    Can molds be any shape?
    Molds are incredibly versatile and can be crafted into virtually any shape imaginable. Whether you need a simple geometric form or a highly intricate, custom design, the possibilities are almost limitless.
    For example, in manufacturing, molds are used to create everything from basic plastic parts to complex automotive components. In the culinary world, molds can be shaped into delicate flower petals for chocolates or whimsical animal shapes for ice cubes. Artists can create molds of abstract sculptures, while hobbyists might use them to make custom jewelry or figurines.
    The shape of a mold is only limited by the creativity of the designer and the capabilities of the materials and techniques used to produce it. So, whether you have a specific idea in mind or just want to experiment with different forms, molds can be tailored to fit your needs.
    When do I need full automatic mold?
    You might need a full automatic mold in the following situations:
    1. High Production Volume: When you need to manufacture large quantities of products consistently and efficiently, a full automatic mold can significantly reduce production time and increase throughput。
    2. Complex and Consistent Quality Requirements: For products that require high precision and consistent quality, such as in semiconductor manufacturing or precision plastic parts, full automatic molds can minimize human errors and ensure uniformity。
    3. Cost Efficiency in Long-Run Production: Although the initial investment might be higher, full automatic molds can lower unit costs over time by reducing labor and operational costs, especially in large-scale production。
    4. Reduced Production Cycle Time: Full automatic molds can streamline the production process, reducing cycle times and improving overall factory efficiency。
    5. Advanced Manufacturing Integration: If your production process involves complex workflows or requires integration with other automated systems, a full automatic mold can be part of a comprehensive solution to optimize manufacturing。
    In summary, a full automatic mold is ideal for scenarios where high efficiency, precision, and scalability are critical.
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